Air duct made from sheet metal stamping

ign="center">the duct work in each position where it is desired to
A sheet metal stamping forming an air duct for use inconnect the take-off section.
heating and cooling systems and the like. TheWhile the above described systems are known in the
stamping has a generally rectangular shaped bodyart, it yet remains necessary to provide a totally
portion and a protruding tongue portion extendingstandardized system which is readily assembled,
from at least one side thereof. The stamping isrelatively inexpensive and which utilizes standardized
foldable along its end edges and the tongue portionparts. The system of the presentinvention is
whereby two such stampings may be cooperativelydesigned for the least restriction of air from the
engageable with a pair of side panels to form an airheating or cooling system through the main ducts and
duct section having an inlet, outlet and a diverter orinto the take-off or leader pipes. A generally standard
secondary outlet formed by the tongue portions. Theshaped fitting based on a modular construction
tongue portions are adapted for connection toconcept is provided having astandard length and a
standard conventional take-off fittings.variable width based on a preestablished range of
Sheet metal duct section having an inlet and outletsizes. A single fitting which provides top and bottom
comprising in combination:a prestamped upper andplates of a duct system is adapted for utilization with
lower spaced panel interconnected by spaced sideside panels and includes at least one outwardly
panels, at least one side panel being shorter in lengthextending tongue memberthereon forming a diverter
than said upper and lower panels and defining anor take-off section on which any of a large number
opening through which at least a portion of flowof standard take-off fittings may be attached. Since
through said inlet isdiverted, said upper and lowerthe system is based on a standard length for each
panels having end edges and a central body portionpreformed fitting, layout is considerably simplified, and
extending the length and width of said duct sectionin fact quickand relatively accurate calculations to
from said inlet to said outlet and formed tonguedetermine the total length of the system may readily
portions extending laterally beyond said shortenedbe made simply by counting as for example, in a
side, said stampingsbeing folded along their end edgesresidential building, the number of floor joists to lay
and cooperatively engaged with said side panels toout the entire system. In the preferred embodiment
form the air duct section, and said tongue portionsofthe invention, each panel section is fabricated from
cooperatively forming a diverter outlet to divert flowa stamping and has a lip or other fastening means
through said inlet from said outlet, said duct havingformed at the ends and edges thereof. Each section
adiminishing cross section from said inlet to saidhas a standard length of 16 inches or multiples
outlet.thereof which correspond to the conventionalspacing
The prior art has recognized the advantages of abetween floor joists.
main conduit or trunk duct having reductions in crossThe standardized system of the present invention is
sectional area along its length to provide generallyapplicable to generally all heating installations and
equal air flow at each outlet. Such systems arespecifically adapted for home heating situations. The
however, relatively expensive andaccordingly haveexpense of custom-made installations is reduced.
not found commercial acceptance. PartiallyEach section formed in accordancewith the present
prefabricated air duct fittings have been proposedinvention has an inlet side and a diminished outlet side
for use in heating and ventilating systems, however,thereby providing, when assembled, a heating system
in each case a great number of separate componentin which the main trunk line is decreased at each
parts are required including top andbottom panels,take-off junction to thus proportion and reduce the
take-off sections, side panels and the like. In some ofcross sectional area ofthe main trunk line along its
prior art systems the top and bottom panels and thelength.
side walls are provided with spaced longitudinallyBasically, the invention provides a sheet metal duct
extending marginal tabs and corresponding slots. Thesection having an inlet and an outlet and includes
tabs, when inserted inthe slots are bent over toprestamped upper and lower spaced panels
secure the plate and wall together in a rigid assembly.interconnected by spaced side panels. At least one
Such systems, however, require careful handling sinceside panel is shorter in length than the upperand
the tabs are easily deformed during such handling.lower panels thereby defining an opening through
Additionally, if an ar tight seal is required, the tabswhich at least a portion of the flow of air through
and slotmust be sealed with putty, or similar sealingthe inlet portion is diverted. The upper and lower
substances.panels are prestamped and have a central body
In another system known in the prior art,portion extending the length and width of the
prefabricated assembled components of the ductductfrom the inlet to the outlet and a tongue portion
system are provided. Each component is reduced inis formed thereon extending laterally beyond the
cross sectional size from the previous adjacentshortened side. The tongue portion is folded for
component whereby they may be nested forconnection to a diverter or take-off duct section.
shipment andstorage. In the above systems,Finally, a secondary side panel joins the
however, separate provision must be made for thetongueportions to form the diverter duct.
connection of take-off ducts and other fittings toThe many advantages of the present metal stamping
registers or wall stacks or the like. In these casesinvention will become apparent to those skilled in the
either elaborate tab and slot combinations must beart upon reading the following description with
prefabricated orotherwise provided or in the case ofreference to the accompanying drawings illustrating
the nestable preassembly an opening must be cut inthe preferred embodiment of the invention.